Monthly Archives: January 2022

Boca Chica Space X Pilgrimage

Posted 26 January 2022.

I grew up on Florida’s east coast (Daytona Beach) in the 50’s and 60’s. We could watch the launces from our front yard, and once my dad and I travelled the 100 miles or so south to Cape Canaveral to witness one of the Apollo launches. Back in those days folks just parked alongside the roads and watched. I vividly remember watching the launch, and many seconds later actually feeling the sound vibrate through my chest – what an experience! Later, working as an engineer for the government, I watched the Challenger disaster from a Florida highway overpass. Since then I have watched NASA become a cringing shadow of itself and the U.S. become a nation without the capacity to launch humans into space. It took Elon Musk and Space X to show the world how to make space accessible again, and show us an even bigger dream – Starship and Mars.

I have been following developments at Boca Chica, Texas since shortly after StarHopper made it’s famous 500′ flight in August of 2019, and have watched through the eyes of Boca Chica Mary and all the other NSF crew as the launch site grew from nothing but a single concrete landing pad to the state it is in today, with sub-orbital and orbital flights visible on the horizon. Regardless of whatever else happens or where it happens, Boca Chica Texas will be forever known as the place where human interplanetary travel got its start.

I have wanted for some time now to see this magical place with my own eyes, and this week my wife and I finally got to do our Starbase pilgrimage. We flew from Columbus, OH to Harlingen, Tx on Southwest. We stayed overnight in Brownsville, and then made the drive out to Starbase this morning. All the pictures, videos, and commentary can’t do justice to the real thing. In this post I hope to add my ‘pilgrim’s point of view’ in the hope that others will be encouraged to do their own pilgrimage.

In preparation for the trip, I had been asking about Starbase do’s and don’ts since last November, but I hadn’t gotten much in the way of useful information. NSF Discord member xredbaron62x was the most helpful, passing along links to some other threads talking about Boca Chica trips, but the information itself wasn’t very useful. In particular, most posters mentioned that South Padre Island (SPI) was the best place to stay, but that option doubles the round-trip distance to the launch site. You have to go from SPI to Brownsville, and then Brownsville to BC. I couldn’t see the logic for this unless there was a specific reason, like a known launch date, so we booked a hotel in B’ville.

We arrived late Tuesday night, and sacked out at the hotel. The next morning we got up, had breakfast there, and headed out about 9 am. There were closures scheduled for both the days we were going to be there, but I had checked the night before and the Wednesday one had already been cancelled, so we didn’t have to worry about the 10am closure. As it turned out, leaving B’ville at 9am meant we were ‘off-shift-change’ and traffic along Hwy 4 was almost non-existent. As we drove south on a beautiful sunny day, I happened to notice what appeared to be brand-new high-voltage utility poles alongside the road (I’m an Electrical Engineer – we tend to notice these things).

brand-new high-voltage utility lines? There’s nothing out here, except for…..

With my background as an EE I could tell these poles were carrying some serious high voltage and high current, based on the number of conductors per insulator position, and the spacing between the insulators. Since there’s nothing on this road except Space X’s production and launch facilities, I jumped directly to the conclusion that these lines were intended to upgrade power at the Space X sites. As we travelled south, we could see that these power lines were just being installed, as we started passing construction crews and very large conductor rolls.

Here the power lines switched to the west side, and you can see the big rolls of conductors waiting for installation

Further on, we saw an odd roadside sign, complete with a yellow smiley-face. This is the entrance to the shooting range we’ve all heard about in conjunction with Starbase.

Sometime after that, I started to see the instantly recognizable skyline of the production site, and very faintly beyond that, the launch site itself. I like this photo because it gives the viewer some idea of the isolation of this place; there’s nothing around except miles and miles of miles and miles.

Now entering the Twilight Zone…..

Here’s a short video to emphasize the ‘miles and miles of miles and miles’

We stopped a little later on so I could take some additional photos, and I happened to notice a roadside historical memorial to ‘Camp Belknap’ where 7,000-8,000 volunteers to fight in the 1840’s war with Mexico were housed in terrible conditions over a Texas summer. Looking out over the terrain, I can’t imagine anyone lasting for long in such desolation, much less 7,000 – 8,000 soldiers. Then I noticed that the site is well-kept, with red, white, and blue flowers on one side, and an American flag on the other – maybe there’s still hope for our country after all!

very well kept roadside historical monument

As we got closer to the production site, details – like SN16 and SN15 and (Booster 3??) became visible

Here’s a short video taken as we passed the iconic ‘S T A R B A S E’ sign

We drove on past the production site, me catching just a glimpse of a woman with a big camera (BC Mary?). Between the production site and the launch site, we came to this – a big stop-sign in a road construction area.

Big-time road construction

The next mile or so between the production and launch sites was all torn up; I think they have been working on this section of the road forever.

And here we are at the launch site, watched over by the one and only Starhopper

Starhopper rules the launch site

As we wandered along the road-edge on the far side of the road, I noticed that there wasn’t much going on, and thought I might be able to get a ‘I was here’ photo from near the security booth. So, I trotted over to the security booth and asked the guard if it would be OK. He said “Sure – see that line in the pavement (pointing to a faint line that, apparently marked the near edge of the public road)? – just as long as you are on the other side of that line you are OK”. Cool! So I stepped forward about 1 foot and my wife took this shot – Yay!

“Just over the line” at the entrance to the launch site

Next we went down to the beach, as I wanted to see if I could find one of the many robot cameras we all have been watching.

Nice beach, with some rain clouds coming in from offshore
My wife and chauffer for our Boca Chica adventure!

I didn’t find any NSF cameras, but I did find a guy with a huge cameral linked to a Starlink terminal. He said he was with a German outfit that was doing regular narrated Starbase updates (I forgot the name of the app), and he pointed further down the beach where he said some Lab Padre guys were set up. By this time the offshore rain clouds had gotten a lot closer, so we beat feet back to the car.

On our way back to the hotel, we ran across this sign, which we thought summed up our hopes and wishes for Starbase

Stay tuned

Frank

Wall-E3 Replacing Mega 2560 With Teensy 3.5 Part V

Posted 15 January 2022,

In my last post on this subject I described my effort to get IR Homing functional on my new Wall-E3 robot. This post is intended to document the process of getting the ‘second deck’ from Wall-E2 ported over to Wall-E3. The second deck from Wall-E2 houses the forward-looking PulsedLight (acquired by Garmin in 2015) LIDAR system, the two side-looking VL53L0X arrays, and a rear-looking VL53L0X, as shown in the photo below

Wall-E2’s ‘second deck’ module

The second deck connects to the main system via the 16-pin Amp connector visible in the bottom left-hand corner of the photo above.

Looking at the code, the only pin assignments associated with ‘second deck’ functionality are:

  • const int RED_LASER_DIODE_PIN = 5;//Laser pointer
  • const int LIDAR_MODE_PIN = 2; //LIDAR MODE pin (continuous mode)
  • const int VL53L0X_TEENSY_RESET_PIN = 4; //pulled low for 1 mSec in Setup()

To start the process, I ported the following sections from From FourWD_WAllE2_V12.ino::setup() to T35_WallE3::setup():

  • The code to reset the VL53L0X Teensy on the second deck
  • The code to initialize the above output pins.
  • The entire #pragma region VL53L0X_TEENSY section
  • The entire #ifdef DISTANCES_ONLY section
  • pragma region L/R/FRONT DISTANCE ARRAYS

That should take care of all new declarations and initializations associated with the second deck. And wonder of wonders, the T35_WallE3_V5 project compiled without errors! – time to quit for the night! 🙂

16 January 2022:

Well, of course when I connected up the second deck – nothing worked, so back to basic troubleshooting. First, I connected a USB cable directly to the T3.5 running the VL53L0X array, and determined that I can, in fact, see valid distance values from all seven sensors – yay! Now to determine why I can’t see them from the main processor.

Next, I loaded a basic I2C scanner program onto the main processor to see if the main processor could see the VL53L0X process on Wire1. The I2C scanner reported it could find the MPU6050 IMU module and the Teensy 3.2 IR homing beacon detection processor, but nothing else. After a few more seconds (and yet another face palm!) I realized that the I2C scanner program wasn’t finding the VL53L0X processor because it was only checking the Wire bus, not Wire1 or Wire2 – oops!

So, I modified the basic scanner so it would optionally check Wire1 & Wire2 in addition to Wire1, as shown below:

And here’s the output with all three I2C busses enabled.

So now that I know that the main processor can ‘see’ the VL53L0X Teensy on Wire1, I have to figure out why it’s not working properly. As usual, this turned out to be pretty simple once I knew what I was looking for. The entire solution was to change this line:

To this line:

Wall-E2 used a Mega 2560 processor with only one I2C bus, so everything had to be on that one bus. However, when I changed to the Teensy 3.5, I had more busses available, so I chose to move the VL53L0X array manager to Wire1, but forgot to change the initialization code to use Wire1 vs Wire – oops!

18 January 2022 Update:

Or,….. Maybe not. When I tried to compile the above changes I started running into ‘#include file hell’. I couldn’t figure out whether to use #include <i2c_t3.h> or #include <Wire.h> and every time I changed the include in one file, it seemed to conflict with an earlier change in another – argggghhhhh!

So, I took my troubles to the Teensy forum and asked what the difference was between the ‘i2c_t3.h’ and ‘Wire’ libraries, particularly with respect to multiple I2C bus support. The answer I got from ‘defragster’ (a very experienced Teensy forum contributor) was:

Wire.h is the base i2c supplied and supported by PJRC. It covers all WIRE#’s on various Teensy models: See {local install}\hardware\teensy\avr\libraries\Wire\WireKinetis.h

i2c_t3.h is an alternative library that can be used to instead of WIRE.h when it works or offers some added feature or alternate method.

I took his post to say “use Wire.h” unless you have some specific reason why the i2c_t3.h library offers a needed feature that Wire.h doesn’t offer.

So, now I have to go back through all the code that I have dicked with over the years to make work (like ‘I2C_Anything’, for instance) with multiple I2C buses, and see what needs to be done to, as much as possible, use ‘Wire.h’ in lieu of ‘i2c_t3.h’

The main file for this project has the following #include’s that may require work:

MPU6050_6Axis_MotionApps_V6_12.h: Right away I run into problems; the first thing this file does is #include “I2Cdev.h”, which has the following code:

Which I modified sometime in the distant past to use #include <i2c_t3.h> instead of #include <Wire.h>. At the time I think I was convinced that I had to use i2c_t3.h to get access to multiple I2C buses, but now I know that isn’t necessary. Fortunately this is a ‘local’ file, so changing this back shouldn’t (fingers crossed!) break other programs.

Aside: I did a search on MPU6050_6Axis_MotionApps_V6_12.h and I2Cdev.h in the Arduino folder, and got 48 different hits for MPU6050_6Axis_MotionApps_V6_12.h and 108 hits for ‘I2Cdev.h – ouch!! Not going to worry about this now, but I’m sure I’ll be dealing with this problem forever – if not longer 🙁

Aside2: The ‘I2Cdev.h’ file gets specialized to different hardware in I2CDevLib. For ‘Arduino’ hardware it is this file:

Where it can be seen that sometime in the distant past, I modified the original library file to select ‘I2CDEV_TEENSY_3X_WIRE’, which has the effect of #include <i2c_t3.h> instead of #include <Wire.h> – oops! So, any project that uses the library version of this file will always #include <i2c_t3.h> instead of #include <Wire.h> – double, triple, and quadruple oops! In addition, I discovered that the version of i2cdev.h I am using for this project is at least 6 years out of date – wonderful (at least it looks like the MPU6050_6Axis_MotionApps_V6_12.h is reasonably current (in fact, it is essentially identical to the library version).

To start with, I made sure T35_WallE3_V5 compiles for T3.5 ‘as is’, and then modified the includes to use the library version of MPU6050_6Axis_MotionApps_V6_12.h. This actually worked (yay!), although I discovered I had to use the “file.h” format rather than <file.h> – don’t know why.

23 January 2022 Update:

As usual, there were a few detours on the way to full ‘second-deck’ functionality. To start with, I discovered/realized that I was using the wrong I2C library (i2c_t3.h) for working with multiple I2C busses. The i2c_t3.h library does a lot of nice things, including multiple I2C bus support, but unfortunately isn’t compatible with a lot of the hardware driver libraries I use, most of which assume you are using the ‘Wire.h’ library. I had ‘sort-of’ solved this problem with many of my Teensy projects by hacking the needed hardware driver libraries to use i2c_t3.h instead of Wire.h, but this got old pretty quickly, and even older when I started trying to use multiple I2C bus enabled hardware driver libraries (like Kurt E’s wonderful multiple bus MPU6050 driver).

So, I wound up spending way too many hours tracking down the differences and similarities between i2c_t3.h and the Teensy version of Wire.h See this post for all the gory details. Along the way I learned how to simplify access to deeply buried library files using the Windows 10 flavor of symlinks, which was kinda cool, but I could probably have spent the time more wisely elsewhere. Also, I ran headlong into yet another multiple bus problem with one of my favorite libraries – Nick Gammon’s wonderful ‘I2C_Anything’ library that does just two things – it reads/rights ‘anything’ – ints, floats, unsigned long ints, doubles, whatever – across an I2C connection – no more worrying about how to do that, or being forced to transmit ASCII across the bus and construct/deconstruct as necessary on both ends. Unfortunately, this library is unabashedly single-bus – it expects to be used in a Wire.h environment and that is that. The good news is, by the time I was done the question of ‘why use i2c_t3.h as opposed to Wire.h?’, I was able to intelligently (I hope) modify I2C_Anything.h to accommodate multiple I2C busses (though it still assuming a ‘Wire.h’ environment). At the end, I made a pull request to the I2C_Anything github repo, so maybe others can use this as well.

After all this was done, I still hadn’t even started on getting the second-deck VL53L0X sensors talking to the main Teensy 3.5 processor, but at least now I (kinda) knew what I was doing.

Anyhoo, once I got back to trying to get connected to the VL53L0X array, I was able to reasonably quickly revise both the main Teensy 3.5 processor program and the VL53L0X array management program to use Wire.h vs i2c_t3.h, and to instantiate/initialize the multiple busses required for both processors (the main processor talks to the VL53L0X array manager via Wire1 on its end to Wire0 on the array end, and the array manager talks to the seven VL53L0X modules via its Wire1 & Wire2 busses). And with my newly modified I2C_Anything library, I was ready to get them talking to each other.

Here’s the working Array manager code (pardon the extra comment lines):

And here’s the working main processor code. Note that the code as it is presented here has the ‘DISTANCES_ONLY’ define enabled, and all non-existent hardware modules ‘#defined’ out so I could concentrate on just the VL53L0X array connection.

And here is the ‘multiple I2C bus’ version of I2C_Anything.h, just in case you come across this post before Nick updates the Github repo (assuming he likes what I have done):

Here’s the the test setup:

Main Teensy 3.5 processor on plugboard, connected via I2C to the Teensy 3.5 VL53L0X array manager

Using Wire1 & Wire2 with the I2CDevLib & MPU6050 Libraries

While working on porting Wall-E2’s ‘second deck’ hardware (VL53L0X array and LIDAR) to Wall_E3, I started running into problems associated with using Wire1 on the main Teensy 3.5 master processor to communicate with the Teensy 3.5 slave processor that manages the seven VL53L0X time-of-flight distance sensors. As I worked to troubleshoot the issue, it soon became evident that “I wasn’t in Kansas anymore”, and in fact had once again gone down a rabbit hole into Wonderland, with nary a bread-crumb in sight. Basically, I have been trying to use both the ‘i2c_t3.h’ and ‘Wire.h’ Teensy to utilize multiple I2C buses (Wire1, Wire2, etc) over the last few years, without really understanding what I was doing. In the process I have created a spaghetti mess of conflicting I2C library file locations and configurations.

So, this post is my account of what went wrong, and the steps taken to get things working properly again.

The problem – utilizing multiple I2C buses:

Teensy 3.x processors provide for multiple I2C buses, a feature I used originally to manage the 7-element VL53L0X array located on the ‘second deck’ of Wall_E2, my autonomous wall following robot. With the addition of a Teensy 3.5 for the main robot processor, the multiple I2C bus problem is now relevant to the main processor as well. The main processor now uses Wire to talk to the second-deck VL53L0X array manager (Teensy 3.5), and Wire1 for the IR homing beacon detector/demodulator and the MPU6050 IMU. Consequently, the main processor must utilize (multi-wire) capable library functions.

The 7-element VL53L0X array manager (Teensy 3.5)

This worked great, even though I had tried my best to screw it up. The main project file has already been changed to use <Wire.h> and although it uses a local copy of I2C_Anything.h, that copy uses <Wire.h> as well. Also, VL53L0X.h (local folder copy) also uses <Wire.h>. So, I made the following changes:

  • Removed VL53L0X.h/cpp and I2C_Anything.h from project references and deleted the local file copies
  • Changed #include “file.h” to <file.h> for both (not sure this is necessarsy
  • Deleted the vl53l0x-arduino folder from the \Libraries folder so there would be only one version of VL53L0X.h/cpp available.
  • Re-scanned for libraries, did a File->SaveAll, and recompiled OK – yay!

So now at least the Teensy_7VL53L0X_Slave_V3 project has been cleaned up

Main Wall-E3 Processor (Teensy 3.5)

This is where all the trouble with multiple I2C busses started. The main processor has to talk to the VL53L0X array manager via I2C on Wire1, which means that not only does the main processor code need to utilize multi-bus functionality, but I2C_Anything (which internally uses Wire for bit-wise comms) does as well. In addition, interfacing to the MPU6050 requires the use of Jeff Rowberg’s I2CDevLib stuff, specifically MPU6050_6Axis_MotionApps_V6_12.h, I2CDev.h, I2C_Anything.h, and a Wire1 capable version of I2C_Anything.h. To make all this work, I made the following changes:

The #include for MPU6050_6Axis_MotionApps_V6_12.h, I2CDev.h is aimed at \Libraries\MPU6050\, which is a (old) copy of C:\Users\paynt\Documents\Arduino\Libraries\i2cdevlib\Arduino\MPU6050\. A suggestion in Jeff Rowberg’s ReadME file regarding the use of symlinks instead of actual copies led me to this ‘how-to’ page on creating symlinks in Windows. So I deleted the C:\Users\paynt\Documents\Arduino\Libraries\MPU6050\ folder and instead created a ‘hard’ symlink from there to C:\Users\paynt\Documents\Arduino\Libraries\i2cdevlib\Arduino\MPU6050\. Then I similarly deleted the C:\Users\paynt\Documents\Arduino\Libraries\I2Cdev\ folder and created a ‘hard’ symlink from there to C:\Users\paynt\Documents\Arduino\Libraries\i2cdevlib\Arduino\I2Cdev\.

Here are the cmdline commands for both operations:

and here is the result of dir /A in the C:\Users\paynt\Documents\Arduino\Libraries\ folder

showing that the hard links were actually created properly.

So now when I right-click on include “MPU6050_6Axis_MotionApps_V6_12.h”, the file opens properly, and the location is shown as in the C:\Users\paynt\Documents\Arduino\Libraries\MPU6050 folder even though the file actually resides in C:\Users\paynt\Documents\Arduino\Libraries\i2cdevlib\Arduino\MPU6050\. Similarly, for include “I2Cdev.h” the file opens properly and the location is shown as C:\Users\paynt\Documents\Arduino\Libraries\I2Cdev\ even though it is actually in the C:\Users\paynt\Documents\Arduino\Libraries\i2cdevlib\Arduino\I2Cdev\ folder

This all worked, except now I’m getting errors that say that ‘I2C_PINS_18_19’ (and all the other Teensy I2C-specific enums) can’t be found – argggggghhhhh! They don’t seem to be defined anywhere in the C:\Program Files (x86)\Arduino\hardware\teensy\avr\ folder tree either – I’m at a loss

Well, maybe not. I’m beginning to think that the enums are <i2c_t3.h>-specific, and a more basic style of initialization is used with <Wire.h>. I sent off a plea to the Teensy forum – we’ll see.

In the meantime, I tried a couple of simple experiments that determined pretty conclusively that the <Wire.h> style does indeed work, but in a different (more constrained?) way than with <i2c_t3.h>. I created a ‘Wire_Slave_Sender’ VS2022 project by copying the ‘slave_sender.ino’ example and loaded it onto a T3.2. Then I created a ‘Wire_Master_Reader’ VS2022 project by copying the ‘master_reader.ino’ example, and loaded it onto a T3.5. With this setup I was able to demonstrate that ‘Wire.begin()’ facilitated I2C comms on pins 18 & 19 (the default pinouts for Wire0) on the T3.5 (pins 18 & 19 on the slave didn’t change), and ‘Wire1.begin()’ facilitated the same thing, but this time using pins 37 & 38 (the default pinouts for Wire1). Here are the programs:

and here’s a sampling of the output:

OK, now that I understand the <Wire.h> vs <i2c_t3.h> issues, I still have at least one more hurdle to clear. It appears that ” MPU6050_6Axis_MotionApps_V6_12.h ” is an older version of the DMP-enabled code for the MPU6050, and “MPU6050_6Axis_MotionApps612.h” (no ‘V’, no underscores in version number) is the latest and greatest. However, using this version also requires the correct version of i2cdev.h (I think). In any case, I was able to change the #includes on my T35_WallE3_V5 project to “MPU6050_6Axis_MotionApps612.h” and “I2Cdev.h” and get the program to compile for a T3.5 target. Whether or not it will actually behave as required is TBD.

To pursue this issue, I set up a simple T3.5 – MPU6050 plugboard configuration, and loaded an old MPU6050 test project – “Teensy_MPU6050_DMP6_V3”. This project uses the older “MPU6050_6Axis_MotionApps_V6_12.h” code (located in the project folder) along with I2Cdev.h/cpp, helper_3dmath.h, and MPU6050.h/cpp all in the project folder. It compiled right out of the box, and I was able to demonstrate successful interfacing with the MPU6050.

Next, I changed #include “MPU6050_6Axis_MotionApps_V6_12.h” to #include “MPU6050_6Axis_MotionApps612.h” whereupon it blew a whole bunch of compile errors. I was able to confirm that, due to the ‘hard’ symlink magic, the compiler thinks the “MPU6050_6Axis_MotionApps612.h” file is at …\Arduino\Libraries\MPU6050 rather than way down in the i2cdevlib tree – yay!

At this point, rather than continuing to modify the Teensy_MPU6050_DMP6_V3 project, I decided to create a Teensy_MPU6050_DMP6_V4 project and make all the changes there, so that when I screw up and get lost I can go back and start all over (ask me how I know to do this….). So I changed the include back to #include “MPU6050_6Axis_MotionApps_V6_12.h” and verified it still compiled OK, then I created a new project called Teensy_MPU6050_DMP6_V4 and copy/pasted the entire .ino file into it.

When I tried to compile the new project, it blew a bunch of errors about MPU6050_Base:: functions not being found. This sounds like the i2cdev.h/cpp that is being found is the later one, so I went ahead and changed #include “MPU6050_6Axis_MotionApps_V6_12.h” to #include “MPU6050_6Axis_MotionApps612.h” without doing anything else. This time it didn’t blow any errors about MPU6050_Base:: functions but did blow some similar to ‘I2C_PULLUP_EXT was not declared’. I think this is due to using <Wire.h> in the #include chain rather than <i2c_t3.h>, so I changed

With just that one change, the project now compiles for a Teensy 3.5 target – woohoo! In addition, I didn’t have to add any references to the project, which I have had to do in almost every other case – double woohoo!

Then I uploaded this project to the T3.5, and it actually worked – the MPU6050 is generating valid azimuth values – triple woohoo!

So now I have a working program using the latest/greatest DMP-enabled driver for the MPU6050, and a much simpler #include file/reference setup. Compare this:

to this:

Just for grins, I modified the _V4 project to see if I can move the MPU6050 from Wire (pins 19,18) to Wire1 (pins 37,38). This requires changing MPU6050 mpu to MPU6050((uint8_t) 0x68, &Wire1) and Wire.begin to Wire1.begin(). This worked like a champ, so at this point I think I have figured out all I need to know on this subject.

20 January 2022 – One last piece of the puzzle:

I use Nick Gammon’s wonderful I2C_Anything library (just two template functions, but…) a lot, but it doesn’t support multiple I2C buses. So, I decided to see if I could modify his template functions to accept a default argument that if present, specifies which I2C bus to use. Here’s the modified file, temporarily renamed to ‘I2C_AnythingMultiWire.h’

I used my previously constructed ‘Wire_Slave_Sender.ino’ and ‘Wire_Master_Reader.ino’ projects to test this, and it seems to work just as advertised. In ‘Wire_Slave_Sender.ino’ I use:

Which automagically uses ‘Wire’ because the 2nd argument is missing from the call, and in ‘Wire_Master_Reader.ino’ I use:

Which causes Wire1 to be used. Here are both demo programs in their entirety, along with the full ‘I2C_AnythingMultiWire.h’ file:

I made a ‘pull request’ to the I2C_Anything github repo so that everyone who uses it can benefit, but in the meantime feel free to use the I2C_AnythingMultiWire.h file.

25 January Update: Just one more ‘one last piece of the puzzle’

When I was using the ‘i2c_t3.h’ library, I noticed that I didn’t have to use external pullup resistors as long as I used the ‘I2C_PULLUP_INT’ treatment in the Wire.begin() call. This was somewhat contrary to the general run of the posts on the Teensy forum, so it was a bit disconcerting. However, I ran a series of experiments that clearly showed that I2C between two Teensy 3.5 processors didn’t need external pullups, and O’scope waveform analysis showed no difference between using external 2.2KΩ pullups and no external pullups with the ‘I2C_PULLUP_INT’ option.

However, when I switched to the ‘Wire.h’ library, all this changed. I had to use external 2.2KΩ pullups – and this was verified via O’scope analysis. This usually isn’t a big deal, but it turns out that in my case it’s going to be a real PITA to add the pullups. my hardware configuration uses all point-to-point jumpers and no PCB, so there just isn’t any easy way to do this.

You would think that, since there is obviously a way to enable the pullups on the I2C lines (obviously, because that is exactly what the i2c_t3.h library does), there must be a way to do the same thing with the Wire.h library. You would think that, but I’ll be darned if I can figure it out. I have posted this issue to the Teensy forum, but so far no luck finding a solution.

OK, I may have found a clue. Buried deep in i2c_t3.cpp is the following macro:

it is this macro that actually casts the magic spell over the currently defined SCL & SDA pins to enable (or disable) internal pullups.

29 January 2022 Update:

After a lot of forum and Google searching, I decided to try some small experiments regarding how to set an ‘open-drain’ or ‘input-pullup’ configuration on a Teensy 3.5 GPIO pin. Here’s the code:

And here’s some of the output:

In particular, I was able to indirectly measure the pin pullup resistor value by tying the pin to GND through a 10KΩ resistor. The voltage at the junction was about 0.78V, so the voltage divider equation Vr2 = V *R2/(R1+R2) when solved for Vr2 = 0.78V and R2 = 10K gives R1 ~33K, which agrees well with the known pullup resistor value for the Teensy 3.5.

From this it seems that I should be able to initialize the appropriate pins for I2C with ‘wirex.begin()’ and then follow that with the code to set the pins for input_pullup. We’ll see.

I uploaded a very basic I2C ‘master’ sketch to my T3.5, as shown:

And verified with an O’scope that the SDA & SCL pins were active, and that external pullup resistors were required.

When I added ‘pinMode(SCL1, INPUT_PULLUP);’ just after Wire1.begin(), the I2C activity was disabled – no signal at all on either line. I tried some other combinations of pinMode() and digitalWrite(), but nothing changed – clearly the use of pinMode() and/or digitalWrite() overwrites at least some of the required configuration for I2C output.

So, next I plan to try some direct port control and see if that will do the trick.

From Kurt E’s spreadsheet, SCL1 & SDA1 (pins 37/38) are PortC pin 10 & 11 respectively. So,

PORT_PCR_MUX(n): selects the ALTernate function for the pin in question. PORT_PCR_MUX(1) just selects the pin as a GPIO. For instance, to select T3.5 pin 37 as I2C1 SCL, we would use PORT_PCR_MUX(2). Thus, the code line might look like:

where ‘PORT_PCR_ODE’ is the defined constant that selects the ‘Open-Drain-Enable’ bit in the Port Control Register for Port C, bit 10, which is connected to T3.5 pin 37. ‘PORT_PCR_ODE’ is defined in Kinetis.h as:

The ‘0x00000020’ part, when translated to binary is: 0000 0000 0000 0000 0000 0000 0001 0000 << selects the 5th bit in the 32-bit Port Control Register.

PORT_PCR_MUX(n) is defined in Kinetis.h as:

so PORT_PCR_MUX(2) –> (uint32_t)(((2 & 7) << 8)) –> (uint32_t)(((0010 & 0111) << 8)) –> (uint32_t)(((0010) << 8)) –> (uint32_t)(0010 << 8) –> 0000 0000 0000 0000 0000 0000 0000 0010 << 8 –> 0000 0000 0000 0000 0000 0010 0000 0000 –> 0x200

Based on the above information, I thought that I might be able to accomplish my goal by using the following construct in setup():

Unfortunately, this did not work; I2C activity on pins 37/38 ‘flatlined’ and that was that. However, after letting my mind work on the problem while the rest of me slept, I had a new thought when I woke up this morning. Maybe the problem with the above construct is the ‘PORT_PCR_MUX(1)’ fragment. Maybe selecting the default GPIO port overwrites the prior I2C function selection?

So, I decided to try again this morning, using ‘PORT_PCR_MUX(2)’ (I2C function selected) instead. The code looks like this:

And, “son of a gun” – it worked! pins 37/38 activity continued, and physical pullups aren’t required – YES!

Here’s the full program:

I2C activity visible on scope with 2.2K pullup resistors (foreground under green wire jumper) disconnected

I went ahead and connected my plug-board ‘master’ with the Teensy 3.5 on my ‘second-deck’ plate to test end-end I2C comms without external 2.2KΩ pullups. I loaded the Wire library master_reader example on the plugboard Teensy 3.5, and the slave_sender example on the ‘second-deck’ Teensy 3.5. Then I connected Wire1 on the master to Wire (19/18) on the slave. I modified both the master and slave examples with the

On the affected lines (37/38 on the master, 19/18 on the slave). When I ran the examples, I got the following output:

I ran the above experiment with both ends modified for internal pullups, just one end modified, and one or both modified with external 2.2K pullups. the link worked perfectly for all these cases. Her’s a photo of the setup:

master/slave I2C connection with 6″ jumpers. Note 2.2K resistors NOT used

Frank

Wall-E3 Replacing Mega 2560 With Teensy 3.5 Part IV

Posted 14 January 2022

After finding and fixing the connector problem that prevented the IR Homing Teensy 3.2 module from communicating via I2C with the Teensy 3.5 main controller, I was ready to move on to some real IR homing tests.

For this effort, I decided to change the IR homing algorithm over from the PID library to my home-grown PID routine, discussed here. In the process, I realized that my PIDCalcs() function was overly complex; in particular the ‘sampletime’ calling argument is never used inside the function, as a regular interval is assumed. In all my PID implementations, this is a valid assumption, as I use an ‘elapsedMillisec’ object to enforce regular calls to PIDCalcs(). After eliminating this parameter, the PIDCalcs() function now looks like this:

And the calling routine for this round of testing (not using distance information) looks like this:

The ‘steering value’ output from the IR Homing beacon demodulator ranges from -1 to +1, and motor speeds range from 0 to 255 with a median value of 127. So, I started testing WALL-E3 with a PID of 100,0,0 – the idea being that a max output of +/- 1 from the demodulator would produce an output of +/- 100, which, when used to modulate motor speeds from the median value of 127 would produce motor speeds of 227/27 in one direction and 27/227 in the other. In other words, a Kp value of 100 should produce significant motor speed modulation without hitting the motor speed limits in either direction.

I set up a small test range in my office, and made a couple of runs. Here’s a short video showing on of the runs, and an Excel plot showing steering value and motor speeds vs time.

Homing beacon on the carpet patch. Note smooth turning behavior at start due to new wheel geometry

The next step is to increase the Kp value to the point where oscillations occur, as the starting point for the Zeigler-Nichols PID tuning method. For PID = (200,0,0) I got this behavior.

And for PID = (250,0,0),

And Kp = 300

Looks like Kp = 300 might be a good place to start. So, according to the Zeigler-Nichols PID tuning method, I should use Kp = 0.5Kc = 150, Ki = 0.45Kc = 135, Kd = 0.6Kc = 180. Using these values, I get:

Needless to say, this is NOT what I had in mind! Clearly I erred somewhere along the way. Abandoning the Z-N tuning algorithm, I turned to the ‘manual’ tuning procedure I have used in the past (also discussed in the Z-N article): With Ki, Kd set to 0, increase Kp until the system oscillates, but before it becomes unstable. Then increase Ki until the oscillations stop. Then increase D until “the system achieves an acceptable quick loop to its set-point” (whatever that means).

Starting with a Kd of 200, I increased Ki in increments of 50 to get:

This looks pretty good, even as a first try. However, when compared to the original PID = (200,0,0) plot (shown below), it looks like the Ki value of 50 didn’t actually do very much one way or the other.

Increasing Ki to 100 produces the following plot.

Not much, if any, improvement. Keeping Kp = 200 and Ki = 100, try increasing Kd in increments of 25. The first increment (Kd = 25) produced a significant change, as shown below:

Which leads me to believe the 25 increment is way too much. Trying 10, we get:

PID = 200,100,10 is much nicer than the Kd = 25 version, but there was an annoying little ‘jag’ off-course right at the end – don’t know why. Just for grins I tried PID = (150,100,10):

And this looks pretty good, actually. I think I may run with these values for a while and see how it works. Here’s the video of the above run:

One final note before leaving this subject. I added some code to IRHomeToChgStnNoPings() to measure the time required to run through each motor speed determination loop. The code simply turns ON a digital output at the start, and turns it OFF again at the end. The loop runs every 200 mSec (the current value of MSEC_PER_IR_HOMING_ADJ), but the time required to do everything is only about 1.5 mSec. In other words, the Teensy sits idle for about 99% of the time while homing to the charging station. Or to put it another way, I could run the loop 10 times faster (20mSec vs 200mSec) and the Teensy wouldn’t even break a sweat!

Stay tuned,

Frank

Wall-E3 Replacing Mega 2560 With Teensy 3.5 Part III

Posted 04 January 2022

At the conclusion of my last post on this subject, I had refurbished the charging station IR transmit subsytem with a new perfboard setup to replace the ugly terminal strip implementation. The next step in ‘bringing up Wall-E3’ is to verify IR Homing functionality. The IR transmitter is modulated by a very stable 520.8Hz square wave produced by the Teensy 3.2 waveform generator, and this signal is demodulated by a Teensy 3.2 on the robot (see this post for the details). This technique has been working for years with the Wall-E2 robot, and since I simply moved the entire IR homing subsystem from Wall-E2 to Wall-E3, I have some hopes that it will work correctly (fingers crossed!). Here’s the test setup:

The first step was just to verify that both phototransistors were receiving the IR signal, as shown in the scope photo below:

At this point I also verified that rotating the robot caused the left and right detector signals to vary appropriately, so that all works. The next step is to verify that the demodulator output still behaves properly. To do this, I ported the appropriate code from my Wall-E2 project into T35_WallE3_V4.

06 January 2022 Update:

When attempting to verify IR Demodulator output from the onboard Teensy 3.2, all I got was zeros across the board. After investigating some more, I came to the conclusion that the main Teensy 3.5 was for some reason unable to even talk to the IR Demod Teensy via I2C. After the usual amount of fumbling around and searching the Teensy forum, I began to think that the problem was caused by the lack of proper pullup resistors on the I2C bus connecting the two. In the case of Wall-E2, I had pullup resistors mounted on the Wixel shield board, but this did not get transferred over to Wall-E3. I was also misdirected a bit by the IC2_PULLUP_INT defined value for Wire.begin calls – this, at least in my mind, implied that the internal pullups available in the ARM processor would work with two Teensy processors – apparently not. So, in order to run this issue down, I created a small test bed consisting of a T3.5 ‘master’ and a T3.2 ‘slave on a plug-in board as shown below:

I2C Master/Slave Test Setup. Note 2.2K pullup resistors above ‘master’ T3.5

Then I loaded the ‘Basic_Master’ and ‘Basic_Slave’ i2c_t3 library sketches and verified that the master and slave were communicating properly. Then I removed the pullups and changed the ‘Wire.begin()’ statements to use I2C_PULLUP_INT to see if they would still communicate – and, contrary to some posts on the Teensy Forum they did! I grabbed some scope photos of the SDA & SCL lines with and without external 2.2K pullups, as follows:

With external 2.2K pullups
Without external pullups

As can be seen from the above photos, there is no perceivable difference between the waveforms for the ‘with’ and ‘without’ external pullups cases. So, for at least this very simple Teensy-to-Teensy case, pullups don’t appear to be required.

Next, I changed the configuration to replace the ‘Slave’ T3.2 with the T3.2 mounted on the IR detector housing, as shown below:

Slave T3.2 replaced by T3.2 on IR detector housing. MPU6050 not connected to I2C

Then I loaded T35_WallE3_V4 onto the ‘master’ T3.5 and re-ran the experiment. This time the T3.5 detected the T3.2 and produced valid output, as shown below:

plot of IR detector module output while moving IR xmt back and forth past detector hood

As can be seen from the above, the computed ‘IRHomingValTotalAvg’ value varies with the alignment of the IR transmitter module. Moreover, since this value is computed using the N-path bandpass filter algorithm implemented earlier, it also verifies that the code is running properly on the IR detection/homing module, as well as the corresponding code in the main controller Teensy 3.5. Yay!

While the above validates the T3.5 main controller and the I2C bus between it and the T3.2 IR Demodulator module, it doesn’t explain why it didn’t work on the actual robot. The only difference between the configuration tested above and the configuration on Wall-E4 is the presence of the MPU6050 module on the same I2C bus. So, I added this piece back into the circuit as shown below:

MPU6050 added to I2C bus

With this configuration, the main controller failed to connect to the IR demod module, just as it did on Wall-E3. So, at least the failure is consistent with previous work. To further investigate, I looked at the I2C bus waveforms with and without the MPU6050 module on the bus, as shown below:

With the MPU6050 added to the I2C bus. Note the horizontal time scale (5 uSec/div)
Without the MPU6050 added to the I2C bus. Note the horizontal time scale (5 uSec/div)

After some more head-scratching, I finally narrowed the issue down to the double-layer connector on the MPU6050 module, where I found not just one, but two bad solder connections – oops! After repairing the connections, I reran the test with the MPU6050 on the I2C bus, and this time I got the proper behavior; case closed, and it only cost me most of a day! 🙁

07 January 2022 Update:

I re-installed the IR Homing/MPU6050 subsystem on Wall-E3 and verified proper operation. Next step will be to try some homing experiments.

Stay tuned,

Frank